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A winning team for machine vision

Used products:B57C57

How Optonic and Vathos enable integrators to unlock new opportunities

In automation, it’s not just the performance of individual components that matters, but how well they work together. Especially in machine vision, flexible and cost-effective solutions emerge when technology is not used separately, but operates as a in-synch system.

This is exactly where the collaboration between Optonic and Vathos comes in. Together, they create a technological foundation that allows system integrators not only to implement applications, but to deliberately expand, adapt, and transfer them to new requirements.

Customer

As a system integrator, Dreisbach & Jungmann develops solutions for production and feeding technology with the goal of not just implementing automation, but advancing it strategically. The focus lies on the ability to turn individual projects into transferable systems that can be reused across multiple applications.

Challenge

In practice, the requirements for machine vision solutions are high: components are often unordered, vary in geometry and material properties, and differ from one application to another. Traditional approaches in such scenarios frequently require extensive training and individual customization.

The result is solutions that may work in specific cases but can only be transferred with significant effort. What was needed, therefore, was an approach that enables flexibility without increasing complexity.

Solution

Together with Optonic and Vathos, the customer developed a modular bin-picking cell that meets all these requirements. The combination of Ensenso 3D cameras from Optonic and AI-based robot vision software from Vathos forms a seamless technological foundation.

Both components are directly compatible and can be integrated without complex interface development. This results in a system that can be implemented quickly while offering the flexibility required to efficiently handle a wide range of applications.

 

 

 

Practical Example:

A specific use case illustrates how this interaction works in practice: metal saw cut-offs located in a KLT container are captured by an Ensenso B57. The camera generates a high-resolution 3D point cloud in which even complex and overlapping geometries are reliably represented.

This precise spatial capture creates the basis for reliably detecting and processing unordered parts being one of the key requirements for flexible automation solutions.

Technological Approach:

Ensenso cameras provide stable and reproducible 3D images of the scene. Using the EnsensoSDK, camera parameters can be flexibly adjusted, saved, and transferred to new applications. This creates a data foundation that can be reused with minimal effort.

Based on this 3D data, object positions and suitable gripping points are determined. It is ensured that only collision-free gripping points are transmitted, e.g., with regard to close components or the edges of the container. The data is transferred directly to the robot via standardized interfaces, enabling a seamless and stable process.

Areas of Application

The example shown represents a wide range of potential applications. The same system foundation can be used for bin picking of various components, depalletizing mixed cartons, or flexible machine loading. The broad and versatile range of Ensenso 3D cameras offers users nearly unlimited possibilities. The key advantage across all cameras: new applications do not need to be developed from scratch each time, but instead build on an existing structure.

Benefit

With this solution, Dreisbach & Jungmann has a solid foundation to implement new automation projects more quickly while expanding the range of potential applications. The interaction between camera and software creates the conditions to not only implement automation selectively, but to systematically evolve it.

 

Teamplay wins!

„Optonic’s decades of in-depth expertise in 3D vision provide us with a perfect-fit camera portfolio that integrators can flexibly combine with our software across a wide range of applications.”
Dr. Nicolas March, CEO, Vathos GmbH

More information about our team players at: 

dreisbach-jungmann.de  |  vathos-robotics.de

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